Commercial - Industrial Slab & Concrete Repair

GCS on Jan 10, 2020 11:22:32 AM

Commercial - Industrial Slab & Concrete Repair

Commercial - Industrial Slab & Concrete RepairThe photos in the graphic to the right depict two nightmare scenarios that no commercial - industrial property owner or manager wants to endure:

  • A Collapsed Slab
  • Cracked Concrete

Gound Consolidation Services can repair slabs in danger of collapse, lift sunken slabs, and repair cracked concrete. The state of the art polyurethane, polyurea and epoxies we use allow us to offer you the following advantages:

  • No Excavation
  • No Demolition in Most Cases
  • Clean, Fast, and Environmentally Friendly
  • No Heavy Equipment Required
  • No Permitting Required in Most Cases

Problems

Settled Slabs Cause...

  • Damage to Material Handling Equipment & Loads
  • Uneven/Unsafe Racking & Shelving
  • Slab Joint Damage (Spalls)
  • Trip Hazards & Litigation Risk

Concrete Cracks Cause...

  • Slab Deterioration Over Time
  • Rocking/Moving Slabs
  • Damage to Material Handling Equipment & Loads
  • Trip Hazards & Litigation Risk

Solutions

Stabilizing & Lifting Slabs:

Concrete-Leveling-with-Polyurethane

Slabs are stabilized and leveled with high strength polyurethane resin. In optimal conditions, slabs can often be lifted to within 1/8” of their original level. Polyurethane slab lifting is much more efficient and a lot less expensive than demolishing and replacing the slab or structure.

Repairing Cracks:

Concrete-Crack-Repair

Cracks are repaired with epoxy or polyurethane mortar. The mortar protects the edges of the joints from further chipping and spalling while absorbing the impact of hard-wheeled traffic (forklifts and pallet jacks).

Rebuilding Joint Nosings:
(Spall Repair)

Spall-Repair

Chipped joint edges, or “spalls”, are removed and the concrete is cut to a 90° angle. The joint nosings are then rebuilt with high-strength polyurethane or epoxy.

Filling Joints:

Joint-Filling-for-Concrete-Slabs

Deterioration of original joint filler can be repaired with high-strength polyurea. After any chipped edges or spalls are repaired, the deteriorated joints are thoroughly cleaned out. Polyurea is pumped in and then shaved to be level with the surface. The polyurea is tack free within two minutes and traffic ready in an hour. It protects the joints from further deterioration and protects the joint nosings from further damage.

The Ground Penetrating Radar Advantage

What Dangers Lurk Beneath Your Valuable Structures?

Ground-Penetrating-Radar

The Deep Look wireless ground penetrating radar system uses a patent pending unique triple frequency antenna design to create the most accurate image possible of the area beneath your valuable structures. Conventional single frequency antenna GPR systems cannot deliver the same level of clarity. Ground Consolidation Services will use the Deep Look GPR to take remove all uncertainty and take the guesswork out of the diagnostic process. A crystal clear understanding of the problem provides the best foundation for accurate, durable and lasting repairs.

Free Site Evaluation & Job Estimate

The Deep Look wireless ground penetrating radar system uses a patent pending unique triple frequency antenna design to create the most accurate image possible of the area beneath your valuable structures. Conventional single frequency antenna GPR systems cannot deliver the same level of clarity. Ground Consolidation Services will use the Deep Look GPR to take remove all uncertainty and take the guesswork out of the diagnostic process. A crystal clear understanding of the problem provides the best foundation for accurate, durable and lasting repairs.

Click here for info on our warranty packages.

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Topics: Slab Lifting, All Posts, Soil Stabilization, Concrete Repair, Ground Penetrating Radar

Warehouse Slab Stabilization & Lifting in Atlanta

GCS on Nov 20, 2019 10:21:14 AM

Warehouse Slab Stabilization & Lifting in Atlanta

Warehouse Slab Stabilization & Lifting in AtlantaGCS recently repaired a cracked and slightly sunken unstable slab at a large warehouse in an industrial print shop. Their warehouse crew is constantly moving heavy rolls of paper around via forklift. Unstable soil caused slab damage right in the middle of a very busy section in the middle of the floor, where four separate slabs intersected.

With this 8 by 14-foot area out cordoned off, forklift traffic had to be rerouted to the point that the pace of business was adversely affected. Not to mention the fact that there was now a danger area in the warehouse that management had to worry about. Unstable slabs like this are often in danger of complete collapse. After doing their research and comparing their options, management contacted Ground Consolidation Services.

GCS performed soil testing with ground penetrating radar and a probe (dynamic cone penetrometer) to determine the extent of the damage. It turned out that there were around 3 feet (1 meter) of loose, unstable soil beneath the entire sunken area of the slab. Further collapse was definitely a possibility. GCS used Alchemy-Spetec's AP Lift 430 (a high-strength expanding polyurethane foam) to raise the slab back to level and stabilize it. The lifting/stabilizing process only took about 1 hour.  The crew then performed some concrete repair with Alchemy-Spetec's Epicol INJ LV epoxy mortar to reconnect the cracked slab elements back together. 

Management at the print shop was thrilled with the quick repair.  The epoxy was cured in just 24-48 hours, and then they were back to business as usual!

Want more info on GCS services?

Download an Info-Packed GCS Services Brochure NOW!

Topics: Slab Lifting, All Posts, Soil Stabilization, Concrete Repair